Accuracy
Reliable skeletal repositioning
Digitally designed wafers accurately transfer the planned maxillary and mandibular movements from the virtual environment to the operating room.
Digital Orthognathic & 3D Planning
3D Printed Surgery Wafer
Orthognathic Surgery Wafers
Fully digital planning and 3D-printed wafers to accurately transfer your orthognathic surgery plan to the operating theatre – for predictable skeletal repositioning and stable occlusion.
CBCT + STL workflow
Single / bimaxillary
Intermediate & final wafers
Service type: Digital planning & physical wafer
Delivery: 3D-printed orthognathic wafer(s)
Example of a Voxel3Di-designed orthognathic wafer for maxillary repositioning.
Key benefits for your orthognathic cases
Designed for oral & maxillofacial surgeons working with digital workflows.
Predictability
3D visualisation of outcomes
Pre-operative simulation of osteotomies, occlusion and facial changes helps you plan, communicate and document complex cases with confidence.
Efficiency
Streamlined OR workflow
Well-fitted wafers reduce intra-operative adjustments and can shorten surgical time, especially in bimaxillary and asymmetry corrections.
What is included in this service?
From digital planning to a physical wafer ready for sterilisation.
Virtual planning & simulation
- Import and alignment of CBCT (DICOM) and dental arches (STL).
- Segmentation and construction of 3D skeletal and dental models.
- Virtual osteotomies and jaw repositioning according to your prescription.
- Visualisation of pre- and post-operative skeletal relationships and occlusion.
Custom wafer design & manufacturing
- Design of orthognathic wafers (single or bimaxillary, intermediate / final as requested).
- 3D printing in high-precision, biocompatible material.
- Quality control of fit and occlusal contacts in the digital environment.
- Wafer supplied ready for sterilisation and use in surgery.
Multiple wafers or customised protocols can be requested within the same case.
Ideal indications
- Bimaxillary and single-jaw orthognathic surgery.
- Class II, Class III and vertical discrepancies (open bite / deep bite).
- Asymmetry and transversal corrections requiring precise repositioning.
- Cases requiring detailed digital documentation and patient communication.
Required data to start
- CBCT scan (DICOM) with FOV including maxilla, mandible and TMJs.
- Upper and lower arches as STL (intraoral or model scans).
- Reliable bite registration (bite scan or articulated models).
- Optional: clinical photos and cephalometric data to refine the plan.
Voxel3Di digital workflow
Clear, step-by-step process for every case.
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1Start your case Log in to your Voxel3Di dashboard, select “Orthognathic Surgery Wafers” and upload CBCT, STL files and your surgical prescription.
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2Virtual planning Our planning team performs segmentation, constructs the 3D model and simulates the proposed osteotomies and jaw movements.
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3Review & approval You receive a 3D visualisation and summary of skeletal movements for review. Adjust if needed and confirm the final plan.
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4Wafer design We engineer the customised wafer(s) to transfer the approved virtual plan precisely to the patient in the OR.
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53D printing & QC The wafer is 3D printed on high-precision printers and checked for occlusal fit and stability in the digital model.
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6Delivery The final wafer is shipped to your clinic or hospital, ready for sterilisation and use on the scheduled surgery date.
Ready to plan your next orthognathic case digitally and receive a precise 3D-printed wafer? Start a new case now from your Voxel3Di dashboard.